Provide motor nameplate data, load type, speed range, overload duty, supply system, control signals, communication, braking or bypass needs, cable length, ambient conditions, destination and required documents. Panel dimensions alone cannot define a safe drive system.
Open the VFD panel scopeEngineered automation solutions
Start with the operating problem.
Then define the control system.
Honghao develops VFD, PLC/HMI, motor-starting, retrofit and export-panel solutions from the actual load, operating modes, interfaces, environment and project boundary—not from an empty cabinet size.
Common project searches
Answers before choosing a panel architecture.
These questions expose the technical data, design decisions and responsibility boundaries that change the solution and the quotation.
Send the functional description, I/O list, instrument and motor list, supply data, operating modes, interlocks, HMI requirements, network topology, third-party interfaces, environment and FAT expectations. If any input is missing, the quotation should state the assumption.
Open the PLC/HMI system scopeYes, after a release review. The review should resolve incomplete article numbers, incompatible components, missing protection or accessories, drawing conflicts, standards basis, customer-supplied software and the required inspection record before assembly starts.
See the six-stage workflowStart by project type
Four solution categories
Choose the page that matches the operating problem. Each category explains the required inputs, engineering decisions, acceptance evidence and commercial boundary.
Drive and Motor Control Solutions
VFD, soft-starter and fixed-speed motor-control systems developed from the motor, load, supply, process, network and destination requirements.
- Motor nameplate, cable length and quantity
- Load type, torque, inertia and duty cycle
- Required speed range, acceleration and stopping
PLC and Machine Automation Systems
PLC, HMI, distributed I/O and industrial-network control systems connected to a clear functional, documentation and test basis.
- Functional description and operating modes
- I/O, motor and instrument lists
- Required PLC, HMI and software baseline
Siemens Automation Retrofit and Migration
Structured PLC, HMI, drive and panel replacement based on the installed system, software access, interfaces, shutdown plan and acceptance criteria.
- Clear nameplates and full cabinet photographs
- Existing BOM, schematics and terminal plans
- Editable PLC and HMI projects
Build-to-Print and Export Control Panels
Panel assembly from an approved BOM and drawing package, or from a separately agreed engineering scope, with visible release and acceptance controls.
- Approved BOM with complete article numbers
- Single line, schematics, layout and terminal data
- Applicable standards and customer specifications
Detailed application scopes
When the architecture is already known.
Use these pages for the component structure, engineering checks, buyer inputs, deliverables and workshop test scope of a defined panel type.

VFD Control Panels
Complete variable-frequency drive panels engineered around the motor, load, supply network, process controls and destination requirements.
- Pumps and fans requiring speed or pressure control
- Conveyors, mixers and process equipment
- Retrofits replacing throttling or direct starting

PLC & HMI Control Systems
Integrated PLC, distributed I/O and HMI control cabinets developed from the functional requirement, signal list and approved automation architecture.
- OEM machines and repeat-build panels
- Process and utility skids
- Existing controls requiring panel replacement

Motor Starting & Control Panels
Direct, reversing, star-delta and soft-starter panels coordinated around the motor duty, starting behavior, protection and control interface.
- Pumps, fans, compressors and conveyors
- Fixed-speed motors with gentle starting needs
- Multiple auxiliary motor feeders

Automation Retrofit & Migration
Structured replacement of ageing PLC, HMI, drive and control-panel hardware with a documented migration path and controlled commissioning scope.
- Obsolete PLC or HMI replacement
- Drive modernization with existing motors
- Panel rebuilds during planned shutdown
Solution planning answers
Search the problem before selecting the panel.
These answers connect common project questions to the engineering scope, selection data and documentation a buyer should expect.
Define the panel before asking for a price
A usable quotation begins with load, control, environment and destination data.
What information is required to quote a VFD control panel?
Provide motor nameplate data, load type, speed range, overload duty, supply system, control signals, communication, braking or bypass needs, cable length, ambient conditions, destination and required documents. Panel dimensions alone cannot define a safe drive system.
Open the VFD panel scopeWhat is required to quote a PLC control panel?
Send the functional description, I/O list, instrument and motor list, supply data, operating modes, interlocks, HMI requirements, network topology, third-party interfaces, environment and FAT expectations. If any input is missing, the quotation should state the assumption.
Open the PLC/HMI system scopeCan Honghao build from a customer BOM and drawings?
Yes, after a release review. The review should resolve incomplete article numbers, incompatible components, missing protection or accessories, drawing conflicts, standards basis, customer-supplied software and the required inspection record before assembly starts.
See the six-stage workflowChoose the correct solution architecture
Different operating duties need different power and control structures.
Do I need a VFD panel or a motor starter panel?
Choose a VFD panel when the process needs speed control or advanced drive functions. Choose a starter panel for fixed-speed motors where direct, reversing, star-delta or soft starting meets the duty. Motor torque, starting current, mechanical stress and process control decide the architecture.
Compare the decision factorsShould PLC and VFD equipment be in one enclosure?
They can share an enclosure when segregation, heat loss, EMC, service access, cable routing and destination rules are properly addressed. Higher power, harsh environments or maintainability requirements may favor separated sections or cabinets.
Review panel sizing inputsWhen is an automation retrofit safer than repeated spare replacement?
Plan a retrofit when lifecycle risk, unavailable backups, recurring failures, incompatible additions or long production exposure make reactive replacement unreliable. The decision should include installed-base data, software access, cutover time, rollback and acceptance testing.
View the migration approachEngineering, FAT and standards
Define what will be designed, verified and witnessed.
What should a control panel FAT include?
A typical agreed FAT reviews drawings and BOM, workmanship and labels, protective conductor continuity, control power, I/O simulation, interlocks, alarms, HMI navigation, available network functions and drive or starter settings. It does not prove the actual site load or field installation.
Use the FAT checklistCan a control panel be described as IEC compliant?
Only when the applicable standard, design responsibilities, verification methods, manufacturing controls and documentation are explicitly agreed and supported. Mentioning IEC 60204-1 or IEC 61439 is not itself evidence of compliance or third-party certification.
Read the standards basisWhat is the difference between FAT and site acceptance testing?
FAT checks the agreed panel functions in the workshop using available simulations. Site testing confirms field wiring, real motors and instruments, plant networks, process behavior and integration under actual conditions. The two scopes should be documented separately.
See FAT boundariesDelivery and project responsibility
Make interfaces and exclusions visible before approval.
What normally comes with an export-ready control panel?
The agreed supply may include the assembled cabinet, approved components, internal wiring and labels, released drawings, parameter records, FAT evidence, packing protection and listed export documents. Field cables, site commissioning and local certification are separate unless stated.
Review the export packageWho is responsible for PLC and HMI software?
Responsibility must be written into the scope. It should state who supplies source projects, licenses and passwords; who writes or converts code; which devices are available for test; and who owns commissioning changes and final backups.
Review software boundariesHow can an overseas buyer reduce control panel project risk?
Approve a design basis, BOM and drawings before production; define change control, witness points, FAT cases, document formats, packing and acceptance responsibilities; and keep a single technical issue list. Price comparison is meaningful only when these scopes are aligned.
Use the supplier evaluation guide